天然真石漆施工流程

天然真石漆施工流程
真石漆施工工序:
Nature stone pain construction working procedure
1. 基面处理
2. 涂封闭底漆
3. 勾缝
4. 喷涂真石漆
5. 除去胶布
6. 打磨墙面
7. 喷涂防水面漆
1.Basic level disposal
2.Smear base coat
3.Draw sew
4.Spray and smear nature stone pain
5.remove the tape
6.burnish metope
7.Spray waterproof top coat
一、 基面
basic level disposal
1、基面的要求
requirements of basic level
⑴对于刚建成的新墙,需要充分养护,干燥;对于已受潮剥离的旧墙,则需重新做底层批荡。
⑵基面应平整、洁净,不得有油污,浮灰或其它污染物。
⑶对旧墙体或其它基面上原有的旧涂料,应经试验确认其附著性;若附著性差,则必须彻底
铲除。
(4)确认基面强度、平整度、酸碱性、含水率是否达到规定标准。
⑴new wall need to be maintenance and desiccation ;old wall affected by damp and
peeled off need to be re-make bottom finish
⑵Basic level should be smooth ,clean ,no oil and floating ash or other contamination
⑶Old dope in the old wall or other basic level should be confirmed its attached
function .if the function is bad ,must be remove it throughly
(4)Confirm the intensity , smooth level, acidity and alkalescence , containing water
or moisture of basic level whether reach to the standard or not
2、验收基面的方法及标准:
check and accept the standard and method of basic level
1)墙面平整度及垂直度:用2M 长的水平尺靠墙面,凹凸不超过±2mm;
2)阴阳角方正度:用直角尺检验,误差不超过±2mm
3)基面的含水率:含水率10%以下,PH 值10 以下。晴天时利用透明胶布平铺基面,以胶带
4)封合胶布四周,经2-4 小时后,若胶布内部呈结露现象,则基面含水率高,不宜施工。
5)用目测或用仪器检测,确认基面强度、平整度、酸碱性、含水率是否达到规定标准。
1) metope smooth level and uprightness degree :concave and protruding size <= ±2mm
by the 2M plane ruler alongside the metope
2) yin and yang angle decussation degree: check it by square, the error is whithin
±2mm
3) containing water or moisture of basic level : down 10% containing water or
moisture and PH 10, tile basic level by transparent rubberized fabric or adhesive
tape. in sunny day
4) Seal rubberized fabric ;after 2-4hours ,if the inside rubberized fabric take
on phenomenon of dropping dew ,the results is that containing water or moisture
rate of basic level is high ,not fit for working !
5) Confirm the intensity , smooth level, acidity and alkalescence , containing water
or moisture of basic level whether reach to the rule standard or not by eyeballing
and apparatus.
3、基面常见的问题及处理方法
general problems and disposal way for basic level
1)墙面不平整的处理方法:对墙面不平整的,先用较粗的找平腻子大致批平,再用较细的
腻子批平整,以保证墙面美观,便于涂料施工。
2)阴阳角不按垂直的处理方法:阴阳角不直或不平整的先用较粗的找平腻子大批平,严重
的要先用水泥及沙混合修补后再用腻子大批平. 达到阴角、阳角垂直、平行
3)墙面出现接缝和修补痕迹的处理:用水泥及沙按比例混合修补后同用腻子批平.
4)含水率高的处理方法:墙面含水率高于10%,PH 高于10,应延长养护期,直达标准。
1) Disposal method of no-smooth metope : firstly , level approximately it by
thicker leveling putty ,and then level it by thiner leveling putty in order
to keep metope clean and neat easy to dope construction .
2) Disposal method of Yin-Yang angle no upright : if the Yin-Yang angle is not
upright or not smooth ,please level it by thicker leveling putty ;if the
situation is bad ,firstly repair it with mixture of cement and sand ,and then
level it bigly by putty ,finally, make the Yin angle and Yang angle is upright
and parallel.
3) If it appear to have joints and repair marks in metope ,please level it by
putty after repaired it with mixture of cement and sand according to inverse
proportion
4) If the containing water or moisture rate of metope is higher than 10% and PH
is above 10 ,please conserve it long time until reach to the standard.
4、注意事项
attention items
二、 底漆的施工流程
Flow chart of base coat construction
方法:1 滚涂法,2、喷涂法,
Method 1: rolling process ;Method 2: spraying process
1 滚涂法
construction by rolling and smearing method
A、施工工具——滚筒
construction tool :tumbling box
B、滚涂前的准备:
preparation before rolling and smearing
1) 清除基层上的异物
2) 水性底漆不用加水即可施工,如果需要涂料可加约体积量的10%清水稀释并搅匀
1) clean up the litter on the base
2) water priming can be construct –not need to immit the water into it; if need dope , can
immit 10% eau douce of total volume into it ,and then dilute and mix uniformity
C、程序及要求、
procedure and requirement
用羊毛滚洞将水性底漆采用交叉滚涂方法均匀滚刷两遍。
厚度:30 微米0.15KG/㎡
Roll and smear it two times by the method of crossover rolling and smearing with water
priming in the wool rolling hole
thickness:30 micron 0.15KG/㎡
2、喷涂法,
spraying and smearing method construction
A、施工工具: 底漆喷枪空压机
construction tool :spraying gun, compressor
B、喷涂前的准备:
preparation before spraying and smearing
1) 清除基层上的异物
2) 水性底漆不用加水即可施工,如果需要涂料可加约体积量的10%清水稀释并搅匀
1) clean up the eyewinker on grass roots
2) water priming can be construct –not need to immit the water into it; if need dope , can
immit 10% eau douce of total volume into it ,and then dilute and mix uniformity
C、程序及要求、
procedure and requirement
1)、将空压机起动,压力调至8KG,
2)、将水性底漆装入喷枪内,与空压机边接。
3)、采用十字交叉滚涂方法均匀喷刷两遍。
4)、厚度:30 微米0.15KG/㎡
1)、run the compressor ,and adjust the pressure to 8KG
2)、Enclose the water priming into the :spraying gun,contact with the side of compressor
3)、Roll and smear it two times by the method of crossover rolling and smearing with water
priming in the wool rolling hole
4)、thickness:30 micron 0.15KG/㎡
3、常见的问题及处理方法
general problems and disposal method
1)、涂布不均匀: 对涂布不均匀的地方要进行修补,
2)、基面有接缝上底漆后任有痕迹:应对基面进行修补后再涂底漆。
1)、coating asymmetry: mend the place of coating asymmetry
2)、If it appear to have joints in basic level and marks after smearing base
coat in basic level ,should re-smearing the base coat after mended
4、注意事项:
attention items
1) 底漆施工时,墙体温度不低于10℃,墙面含水率小于10%,空气湿度小于80%
2) 涂布时应力求均匀。
2) 不符合技术要求的,修补处理。
4) 气温5 以下不能施工。
1) Base coat temperature :>10 ℃ ,containing water rate :< 10% ,air humidity :<
80% ,when construct the coat
2) When coating ,should keep symmetrical
3) Mend it ,if don’t fall short of the technology requirements
4) Cannot construct it down 5℃
三、 造形(勾缝)的制作:
sculpt make
1、工具及材料:美纹纸、弹线、直尺、色笔
tool and material : ruler,pencil snap ping line,nice veins paper
2、制作流程及要求:
Make flow and requirements
1)、勾缝前应设计好施工的图案,
2)、按设计好勾缝大小,选择美纹纸的宽度
3)、按设计图案在墙面上弹出分格缝墨线,
4)、用纸胶带遮盖分格线内区域。同一面墙上拉通线弹直。
1)、design the construction drawing before dinging
2)、choose the width of nice veins paper according to size of designed dinging
3)、popup black line of lattice sew according to the design drawing in metope
4)、blot out internal area of lattice sew with adhesive tape ,and then draw the
line upright thoroughly on the same metope
3、注意事项、
attention items
1)、不需要勾缝的,不需要做这道工序。
2)、勾缝大小要协调、线条要垂直。
3)、封闭底漆涂布后需约12h,才可进行。
1)、No need to run this working procedure,if no need to dinging
2)、Size of dinging should be harmonious ,and the line should be upright
3)、Run it after 12hours when block out base coating
四、真石漆的施工:
Nature sotne paint construction
1、喷涂前的准备:
preparation before rolling and smearing
1) 检查底漆喷涂、勾缝是否符合要求。
2) 将存放了一段时间的真石漆倒入搅拌用的桶内用搅伴机搅拌均匀。如需放水稀释
参考标准法(一般不用稀释),放入5%左右的水搅拌均匀。
3) 将需喷涂周边的设施(门、窗、护栏、等)用旧报纸或胶带进行保护处理,防止喷涂
时损伤。
1) Check base coat , spray painting ,pointing which are all up to the mustard
or not !
2) Pour the rock color lacquer stocked a period of time into barrel used to mix
round ,and then mix round it even. If need to dilute it by water ,please refer the
standard method : pour 5% water up and down into it and mix round it even.
3) Establishment (door ,window, protection fence..etc ) alongside of spray
painting should be protect with old newspaper or adhesive tape in order to prevent
damage when roll painting
2、喷涂施工法:
spraying and smearing method construction
1)、施工工具:空气压机、真石漆专用喷枪
Construct tool : compressor ,sparying gun just for nature stone paint
2)、施工流程:
Construction flow chart:
A、将空压机打开,并将空气压缩机气压要达到8KG 以上,
B、将真石漆装入喷枪内,将喷枪喷嘴与喷涂面保持垂直,喷涂距离以在30-40cm 左
右,喷枪运行保持一定速度,以十字喷涂法喷涂。
C、喷涂时分两遍喷涂,第一遍薄薄的均匀的喷一层(或用灰铲在基层上薄薄地批一
层),第一遍干燥至八成后才可以喷涂第二遍,第二遍按样板浮点均匀喷上,
D、完成后的真石漆总厚度2mm~3mm 为宜,要求浮点均匀,色泽一致,
A、Open the air compressor and adjust the air compressor pressure to
above 8KG
B、Put the paint into the gun , Make spray gun muzzle and spray painting surface
Keep uprightness ,the distance of spraying should be kept 30-40cm up and down ; lunce run
should be at certain speed , spray by the way of cross spray painting
C、 spraying should be done two times .one time :spray filmy and even flat ;two time :
spray symmetrical according to former floating-point when dry to 80% after first time !
D、Total Thickness of Finished nature stone pain will be 2mm~3mm suitably ,and
floating-point uniformity ,colour and luster consistent
4、注意事项:
Attention items :
1)、天气在5 摄氏度以下,风力4 级以上不能施工
2)、底漆喷涂后12 小时后方可喷涂真石漆
3)、要选用真石漆专用喷枪,空气压力控制在8 千克/平方厘米,
4)、墙体温度10 摄氏度以上,空气湿度小于80%,
5)、厚度约2-3mm。为保证颜色均匀建议采取薄喷多层法,每层施工间隔2 小时,干
燥24 小时后方可打磨。
1)、cannot construct at this condition : air temperature down 5℃ and wind power up to 4
rate
2)、can spray rock paint after 12hours when finished to spray base coat
3)、choose the special rock paint ;and control the air pressure to 8kg/cm2
4)、wall body temperature is up 10℃, air humidity is down 80%
5)、Thickness: 2-3mm;suggest you take this multiplayer way of thin spray, construct each
floor at interval 2 hours ; polish it after dry 24hours
5、常见的问题及处理方法:
usual question and disposal method
1) 阴阳角裂缝:真石漆喷涂过程中,有时会在阴阳角处出现裂缝,因阴阳角是两个面
交界,如果喷上真石漆,在干燥过程中会有两个不同方向的张力同时作用于阴阳角处的
涂膜,易裂缝。现场解决办法:发现裂缝的阴阳角,用喷枪再一次薄薄的覆喷,隔半小
时再喷一遍,直至盖住裂缝;对于新喷涂的阴阳角,则在喷涂时特别注意不能一次喷厚,
采取薄喷多层法,即表面干燥后重喷,喷枪距离要远,运动速度要快,且不能垂直阴阳
角喷,只能采取散射,即喷涂两个面,让雾花的边缘扫入阴阳角。
2) 平面出现裂缝:主要原因可能是因为天气温差大,突然变冷,致使内外层干燥速度
不同,表干里不干而形成裂缝,现场解决方法是改用小嘴喷枪,薄喷多层,尽量控制每
层的干燥速度,喷涂距离以略远为好。
3) 成膜过程中出现裂缝:在喷涂时,覆盖不够均匀或者太厚,在涂层表面成膜后出现
裂缝,甚至若干个星期后出现裂缝,这种情况就要具体分析,除了施工时注意喷涂方法
外,必要时应改变配方,重新试制。
4) 喷涂时掉砂太多:有些真石漆在喷涂时掉砂较多,严重时可达1/3 左右,造成浪费。
主要原因一是施工方法,施工时喷枪的气压开得太大,喷枪速度移动得太快。一方面是
涂料加水太多使涂料太稀,太稀则砂子上墙时的初粘度太低,都将造成砂子掉落。喷涂
时的。只要将气压调整到适合的位置,喷涂时掌握好喷枪的速度,另外涂料尽量不要加
水稀释。
1) Yin-Yang angle crack : maybe there is a crack at Yin-Yang angle sometimes during the
procedure of spraying the nature stone paint .Yin-Yang angle is a border of two faces.if spray
the rock color lacquer on it ,there will be easy to crack in the angle because of tensile force
from different two angles act on the smearing velum at the process of dry .settlement method on
the spot : find out the Yi-Yang angle of crack , spray filmy cover on the it by spray gun ,spary it
again after 30mins , untill cover the crack; as for the new Yi-Yang angle sprayed ,pay specially
attention to do not spray it very thick one time ,can take the way of multilayer thin spray ,it
means re-spray the facies after dry and the distance of spray gun should be far-away at high
speed ,and don’t spray it upright Yi-Yang angle ,only can scatter spray .it means spray two
facies and make the brim of fog into the Yi-Yang angle.
2) Appear the slit on the plane: the main reason is that maybe differentce in temperature is
big ,when cooler sudden, make it appear crack because of the different speed of dry result to
“ dry in external,no dry in internal ”. settlement method on the spot : use the little spray gun to
do it ,spray thin and multilayer ,control the speed of dry each layer , the distance of spray
should be far away well.
3) Appear the slit on the process of making mould : when spray ,cover with not equality or
too much thickness ,there will be appear a slit .different stiuations ,different methods ,so if
necessary should adjust the prescription and afresh trial-manufacture ,except for pay attention
to the method of spray when construct.
4) Dropping Abrasive sand is too much when spray : it make the waste when dropping
abrasive sand is too much as for nature stone paint —can reach to 1/3 of total weight .one of the
mainly reason is construct method ,the air compressor of spray gun is opened too power and the
move speed of spray gun is too quick .the other reason is that the dope is too sparsely because
of the lack water , too sparsely make the original viscosity is too low ,and then make the
sand drop. When spray ,only adjust the air pressure to the reasonable stiation and
master the speed of spray gun ,and then don’t add the water to dilute the
dope ,everything will be ok.
五、除去胶布
Remove the tape
1、施工工具:美工刀
Construct tool :art design knife
2、制作流程及要求
make procedure and requirements
(1)喷涂完成后或喷涂过程中,每隔一小段即应撕去分格粘贴的胶带纸。
(2)待真石漆喷好后,用铲刀去除线条上的真石漆,使其边角以90 度为标准,注意
勿破坏沟纹处理成棱角状
(1)Rip out of the tape at once every other distance ,when finished the spray or during the
process of spray
(2)after spraied the nature stone paint, remove the paint on the lines with the blade
3、注意:
attention
应在真石漆未干之前,除去胶布,真石漆干后无法除去胶布。
Remove the tape before the ston pain is still not dry ,since couldn’t remove it if paint is dry !
六、打磨墙面
burnish metope
1、施工工具:磨砂纸
construct tool : abrade paper
2、制作流程及要求
make processing and requirements
用 400–600 目砂纸,轻轻抹平真石漆表面凸起的砂粒即可。
plaster the sand grain raised on the facies of nature stone paint
3、注意事项
attention
1)、注意用力不可太猛,否则会破坏漆膜,引起底部松动,严重时会造成附着力不良,
真石漆脱落
2)、要在真石漆完全干燥后才能打磨
1)、don’t put stronger power on it, otherwise this action will result to become flesible at the
bottom and damage the membrane of lacquer ,better bad stiuation will make adhesion power bad
and fall off the stone paint
2)、burnish it after it was dry throughly
七、面漆施工流程
Top coat construct flow chart
方法一:滚涂法;方法二:喷涂法
Method 1: roll coating process Method 2: spray coating process
1.滚涂施工法
roll coating way of construction
1)施工工具:滚筒
Construct tool : roller
2)滚涂前的准备:
preparation before spray and smear
A 检查真石漆是否干燥 check the stone paint is dry or not
B 清除真石漆上的异物 remove the litter on the paint
C 准备好涂料及工具 ready for the dope and tool
3)程序及要求:
A、用羊毛滚洞将水性底漆采用交叉滚涂方法均匀滚刷两遍。
Roll and smear it two times by the method of cross roll coating with water priming in the
wool rolling hole
B、厚度:30 微米0.15KG/㎡
thickness:30 micron 0.15KG/㎡
2.喷涂施工法:
Spray coating process construction
1)施工工具:底漆喷枪空压机
construction tool :base coat spary gun ,air compressor
2)喷涂前的准备
Preparation before spray and smear
A 检查真石漆是否干燥
Check the stone paint is dry or not
B 清除真石漆上的异物
Remove the litter on the paint
C 准备好涂料及工具
Ready for the dope and tool
3)程序及要求
procedure and requirement
1)、将空压机起动,压力调至8KG, run the compressor ,and adjust the pressure
to 8KG
2)、将水性底漆装入喷枪内,与空压机边接。
Enclose the water priming into the gun ,contact with the side of compressor
3)、采用十字交叉滚涂方法均匀喷刷两遍。
Roll and smear it two times by the method of crossover rolling and smearing with water
priming in the wool rolling hole
4)、厚度:30 微米0.15KG/㎡
thickness:30 micron 0.15KG/㎡
3.常见问题及处理方法
general problems and disposal method
1)、涂布不均匀: 对涂布不均匀的地方要进行修补,
coating asymmetry: mend the place of coating asymmetry
2)、基面有接缝上底漆后任有痕迹:应对基面进行修补后再涂底漆。
If it appear to have joints in basic level and marks after smearing priming
in basic level ,should re-smearing the priming after mended
4.注意事项
attention
1)底漆施工时,墙体温度不低于10℃,墙面含水率小于10%,空气湿度小于80%
wall body temperature :>10℃ ,containing water rate :< 10% ,air humidity :< 80% ,when
construct the base coat
2)涂布时应力求均匀。
When coating ,should keep symmetrical
3)不符合技术要求的,修补处理。
Mend it ,if don’t fall short of the technology requirements
4)气温5 以下不能施工。
Can construct it down 5℃

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